Bigger Tires = More Upgrades

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Kyle & Kari Frink

Rank VI
Launch Member

Pathfinder II

4,387
San Diego, California
Member #

6376

  1. Depending upon your rig and tire size. At what point do you think components directly effected because of the larger tire size would need to be replaced?
  2. Would you replace these first?
    • Re-Gearing?
    • Ball Joints?
    • Axle Trusses and C-Gussets?
    • Axle Shaft Upgrades?
    • Bigger brakes to compensate for the larger tires?
    • Power Steering Upgrades?
    • Drive Shaft Upgrades?
  3. Or would you do these later?

Just a little tidbit for those of you deciding to do with a larger tire size, and are considering re-gearing based on the size of tire. You should know that going to a much larger tire than the stock tires will cause the engine/transmission to not shift within the correct RPM range. This can somewhat affect your gas mileage and power outputs(torque).

So here is a simple math equation to figure out what differential gearing you will need when you upgrade to a larger tire size. Now understand that companies who manufacture differential gears do not make gears in a crazy amount of ratios. So try to get the differential gearing closest to the number you come up with.

So here is the formula!

NEW TIRE SIZE x OLD RATIO = NEW RATIO
OLD TIRE SIZE


To help make sense of this equation we will use a stock 2011 JKU (Jeep Wrangler Unlimited non-Rubicon) with a DANA 30 (Front Axle) and a DANA 44 (Rear Axle) as an example.

The Jeep comes stock with 225/75R17 tires, this tire size in inches equals 32.1. Also depending upon the model it will have either a 3.12 or a 3.73 differential gear ratio.
We will use the 3.73 gearing in this equation.

So you decide to upgrade to 35 inch tires, below is the formula calculated for you.

35" x 3.73 ratio = 130.55/32.1" = 4.06 ratio


So a 4.06 gear ratio would be the new ratio required to keep your RPM shifts within the range the engine/transmission were designed to shift. This will also help provide more torque to handle the larger tires, better performance when towing/carrying a lot of weight, and off-roading.

Since pretty much no one to my knowledge (correct me if I'm wrong) makes a 4.06 differential gearing for a 2011 Jeep Wrangler Unlimited. The closest one available that you will find is a 4.11 ratio, that will more than get the job done if gas mileage/more torque is what you care about.​