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Built not bought. Overland trailer home built.

Smidee

Rank IV
Launch Member

Traveler III

Building the door jam frames is fun. I have never installed the flush mount door handles, so you can see my mistake. That space us going to be fun filling back in. Oh and I had to shave the latch to get the hand to close.
 

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reaver

Rank VI
Member

Explorer I

Any chance I could get some more details on how you've done the doors, and the door seals? I just got me welder, and after MUCH practice, I plan on building a new box for my trailer out of metal. The doors are my biggest concern. I'm very curious as to how people handle this particular problem.

EDIT - You literally posted some details on this as I was typing. The more details here, the better though!
 

atIOIYIOI

Rank IV

Off-Road Ranger I

Building the door jam frames is fun. I have never installed the flush mount door handles, so you can see my mistake. That space us going to be fun filling back in. Oh and I had to shave the latch to get the hand to close.
Get a piece of 1/4” or thicker aluminum and clamp it flat to the back side, and then weld over it with spots. The steel won’t stick to the aluminum, so you’ll get a fairly flat back side, then just flap disc the front back to the correct thickness. Easy Peasy - you’ll be back to what you wanted in less than 5 minutes

Horrible old video I did a while back, please ignore the poor quality and audio...., but it shows the method...

Mitsubishi Fuso FG cab rust repair 4! ~ small stuff
 
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Smidee

Rank IV
Launch Member

Traveler III

Any chance I could get some more details on how you've done the doors, and the door seals? I just got me welder, and after MUCH practice, I plan on building a new box for my trailer out of metal. The doors are my biggest concern. I'm very curious as to how people handle this particular problem.

EDIT - You literally posted some details on this as I was typing. The more details here, the better though!
For the doors, I used 1/2-inch square tubing for the frame. The door skin was 20 gaga cold rolled steel. The door jams are angle and step steel at 1/2 inch. What else would like to know?
 

Smidee

Rank IV
Launch Member

Traveler III

Any chance you could take some detailed pics of the door jams, and weatherstripping setup?
This weekend I can take more pictures. I have to make sure that the sliders for the refrigerator and sink and stove are going to work properly.
 

reaver

Rank VI
Member

Explorer I

This weekend I can take more pictures. I have to make sure that the sliders for the refrigerator and sink and stove are going to work properly.
Fair enough. No rush, by any means. I'm a long way off from attempting to do something of this scale with the welder, as I just got it last week, and haven't even had a chance to plug it in and try it out, as I leave for the BDR in two days.
 

Smidee

Rank IV
Launch Member

Traveler III

It's good to see that things might work. But my math was a little off. As you can see I had to remove a fack to get the cooler to come out. One little thing but not a deal breaker.
 

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smritte

Rank V
Launch Member

Member III

Can you link where you got your door latches. The oval ones not the round ones. I can find the round but having trouble getting the longer ones. If you already posted this, I didn't see it.
 

Smidee

Rank IV
Launch Member

Traveler III

Can you link where you got your door latches. The oval ones not the round ones. I can find the round but having trouble getting the longer ones. If you already posted this, I didn't see it.
2PCS Compression Latches Black Powder Coated Zinc Alloy Compression Latch Flush Mount Trigger Latch Sealed Large Lever Hand Operated Compression Latch Adjustable for Cockpit Floor Door Cabinet https://a.co/d/eq4qfEQ
 

Smidee

Rank IV
Launch Member

Traveler III

So when founds run low, what can you work on with the build. Just could afford paint to clean up the independent suspension and button up a few thing with it. Finally tightened the nuts in on the brakes and axle nut. Yes I know that the suspension is going to have to come off one more time for painting the bottom of the trailer. Now knowing this I don't have to remove the brakes to remove the suspension.
 

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tritonl

Rank V
Launch Member

Member III

Can you link where you got your door latches. The oval ones not the round ones. I can find the round but having trouble getting the longer ones. If you already posted this, I didn't see it.
Check out Allegis Corp. they have a huge selection of hinges, latches and other products for building a trailer.
 
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