04 Suzuki Jimny Overland Build

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Jack Smith

Rank II
Launch Member

Off-Road Ranger I

434
Aberdeen, Scotland, UK
First Name
Jack
Last Name
Smith
Member #

10363

Ham/GMRS Callsign
MM7JAK (VHF)
Hi All,

Recently I purchased an 04 Suzuki Jimny for my first proper 4WD overland vehicle. I use this as a daily at the moment but I do use two other cars. I instantly fell in love with the Jimny and couldn't wait to start modifying.

Not quite sure where to start but here we go.

This little Suzuki had quite a perky little M13A 1.3L DOHC 82bhp Petrol engine (I say had, because its no longer perky) and a proper 4WD system with 5 speed manual gearbox and a HI-LO transfer case with 2H (RWD), 4H and 4L.

The best thing about this particular Jimny was that i bought it late 2017 with only 29,000 miles on the clock and it has very little rust. Where I come from in the UK, rust is a big problem for any car but especially Jimny's which seem to lack in the underside corrosion protection of other vehicles.

The build so far consists of;
  • 4" Lift kit with heavy duty radius arms and adjustable pan hard rods;
  • Adjustable AVO shocks;
  • heavy duty springs;
  • Polyurethane bushes all round;
  • Rough Country steering damper;
  • JimnyBits roof rack;
  • WOW LED 180W front light bar with flood and spot;
  • WOW LED 2 x 24W rear flood lights;
  • Dual battery system with split charge;
  • 30 x 9.5 x 15" Malatesta Kobra M/T tyres;
  • 15" steel rims;
  • CRT ONE mini CB radio;
  • Custom factory size stainless steel exhaust;
  • JimnyBits Snorkel.
Future Mods;
  • M16A Liana engine (04-07) conversion;
  • Front and rear steel bumpers with spare wheel carrier;
  • Internal drawer type storage system;
  • ????
 

Jack Smith

Rank II
Launch Member

Off-Road Ranger I

434
Aberdeen, Scotland, UK
First Name
Jack
Last Name
Smith
Member #

10363

Ham/GMRS Callsign
MM7JAK (VHF)
Hey guys! Just thought I'd share how I've mounted my new farm/Hi-lift Jack and traction mats.

I had an idea of using M10 metric fasteners in A2-70 stainless steel so they wouldn't rust. Basically M10 x 100mm bolts with nordlock washers so they can never loosed off. I then stuck some large OD washers on with a spring and wing nut. All I need now is to secure it somehow so it can't be stolen!

Here are some pics.

Happy adventures!View attachment 49689View attachment 49690View attachment 49691View attachment 49692View attachment 49693View attachment 49694View attachment 49695View attachment 49696View attachment 49697View attachment 49698

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