lhoffm4
Rank III
Advocate I
Any advice on the awning? I’d like to fab my own since I don’t have a rack on my topper. I have tracks, but still have to fit in the garage.
Funny you should ask. My best advice would be to research what’s out there, build beefier than you think you should. Why? Great question. Here is what I learned so far. My brackets are 1/16th inch thick and failed. Too much flex. The 8ft awning arms require heavier bracket steel to reduce the flex. I started looking closer at videos for close ups of bracket/hinge designs to see what they were using. My new brackets will be made from 1/4 inch thick square steelthat is 2x4 inches dimensionally. Pretty sure that will be strong enough.
also, I decided I liked the truss-style design for the arms to ensure they are less likely to bounce due to wind and can be deployed without the need for two people or support legs. I will most likely still use support legs for stability and resistance to wind, as they can be tied down, but I will not mount the support poles to the arms initially. I want the frame to be strong enough to deploy without them, in case I’m working alone to deploy or stow the awning.


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