Been looking for a system to help us increase our efficiency at camp. We had been using the Plano Sportsman Trunks (which actually fit the bed of the tacoma perfect if that is something that you are considering) but I was tired of loading and unloading the bins from the bed while at camp. I wanted to try and find a drawer system that would compliment the Diamondback cover, but I wasn't able to find something that suited my needs. I decided that the next best thing would be to build it myself. I will continue to post as the build progresses. I anticipate it to take awhile given that I will only be working on it on the weekends.
I started by cutting the base platform. I chose to cut it out of a single sheet of sanded 1/2" plywood rather than 3/4". I figured that it was safe to go with 1/2" here and it would be a good place to save some weight.
Next I build the walls. I build them out of 3/4" plywood because they would have the slides mounted to them and would be load bearing. I attached everything with both wood glue and used 1 1/2" contractor screws every two inches. I couldn't decide between drawers or a bed slide, so I decided to do both. The left side will be the drawer system and the right side will be the bed slide.
I had to cut down my Cali Raised bed stiffeners so that the drawer/slide would clear them when opening.
Since the drawer slides were so expensive, I only ordered one set at a time. I wanted to make sure that I was happy with the quality before ordering the set for the bed-slide half of the system. I ordered 56" slides from cabinetparts.com that lock in, lockout half way, and lockout at full extension. I was concerned with using screws to mount the slides since they would be bearing so much weight, so I opted to bolt them. I started with using Philips head 1/4" bolts, a washer, lock washer, and nut on the drawer side. Unfortunately I found out that T Nuts existed after those slides were already mounted. I will be using T Nuts (and loctite) to mount the second set of slides and to mount the drawers to the slides.
Next I built the main drawer. I used 1/2"plywood. I used the same 1 1/2" contractor screws and wood glue as before. In hindsight I would have used shorted screws because they were a bit wide for the 1/2" plywood. It did bulge in some areas where I didn't get my predrilled hole in the exact center of the wood. I mounted the drawer to the slides using 1/4" Philips head bolts, T Nuts, and loctite.
Got the base, walls, and drawers painted. After letting that dry for a few days, I remounted the drawer and mounted my second set of slides to the right side of the system for the bed-slide. I also added 4 turnbuckles which will be used to secure the system to the anchor points in the bed. I didn't want to use bolts or anything permeant. These will allow me to slide the system out when not in use.
Added the slides for the cooking surface. The first slide will hold the cook stove and the second will have a cutting board mounted to it for food prep. I plan to glue magnets beneath the cook stove (after painting the wood) to hold it in place.
Mocked up how the bed-slide half will be. The next step is going to be building the tray. I am going to used 3/4" plywood for its construction to help prevent flex.